Full-Service Automation Control System Integration
Innovative, Tailored Solutions For Your Industrial Automation Needs
Quad Plus specializes in designing and implementing automation control systems that enhance efficiency, safety, and innovation. With a turnkey solution and a single point of contact, we focus on understanding the unique challenges and requirements of your system. Our approach combines advanced diagnostics, detailed system analysis, and industry-leading tools to troubleshoot and optimize your entire system.
From the smallest machines to the most demanding high-power systems, we deliver scalable solutions. We work across the full power spectrum, from fractional horsepower to systems exceeding tens of thousands of HP, handling both low- and medium-voltage applications. By integrating each project phase seamlessly, our control system integration ensures a streamlined and effective solution tailored to your unique requirements.
Tailored Automation Solutions for Industry’s Unique Challenges
Experience is crucial in control systems, and you need control system integrators who understand the complexities of both continuous and discrete material handling and processing, backed by a proven track record.
At Quad Plus, our team specializes in solving complex processing challenges, including web tension control, stacking, alignment detection, recipe-based batching, coatings, and air handling. We deliver tailored solutions to optimize your operations.
Our industrial system integrators collaborate with top equipment suppliers to design comprehensive solutions. When components are outdated or unrepairable, we identify replacements and restore remaining parts, extending equipment life and maximizing your investment.
Quad Plus engineers work closely with our distribution partner QP Automation to source Siemens, WEG, and Leuze automation products quickly.
Comprehensive Control System Integration for Diverse Industries
Our control and electrical system integrators work with all major equipment suppliers to build comprehensive solutions designed to solve your system challenges.
System Engineering
Our control system integrators have decades of experience and patience.
We listen to your requirements and can engineer a plan to improve productivity, outputs, and speed changes.
Our industrial automation integrators have extensive knowledge of the machines, controls, and technology products needed to meet your request, and we know how to program your system. The same engineers initially meet with you to understand your needs, build the BOM, pick out the hardware design, and program the system.
Our application solution capabilities are vast, including but not limited to the following core areas:
- Coordinated Drive and Automation Systems
- Seamless integration of PLC, HMI, and SCADA Automation Solutions
- AC Common Buss Coordinated Process Lines
- Regenerative Drive Systems
- Motion Control Systems
- Medium Voltage Systems
Design and Documentation
Faster assembly time and earlier problem detection.
Our control system integrators design your system to meet your unique needs and specifications. No matter which brand of controls you need, our electrical system integrators have you covered.
- Tightly integrated systems from the Bill of Material to final panel layouts.
- Extensive AutoCAD, AutoCAD Electrical, EPLAN, Inventory, and Solid Works Libraries
- Easily adapted to support customer standards and formats (i.e., customer title block, existing wire numbers on retrofits)
Our 3D design process creates cabinets with exact specifications so industrial system integrators can correctly install controls the first time. Our control cabinets are always custom-built to fit the required space and are scalable for long-term flexibility. The result is a faster control system assembly and the ability to highlight issues before entering production.
Manufacturing
Standard and custom-built cabinets; e-houses for ultimate convenience.
Our cabinets are designed to fit your space and are scalable for long-term flexibility. The industrial automation integrators in our in-house CNC machine shop ensure the production of accurate and timely products. The system is built to UL 508A, UL698A, UL 1203, and CE.
We offer stand-alone and multi-bay systems and engineer cabinets for hazardous and non-hazardous environments, taking into consideration many elements, including:
- Climate and Temperature
- Indoors/Outdoors
- Altitude
- Humidity
- Light to Extreme Duty
E-Houses significantly reduce your downtime while increasing your floorplan flexibility. Each is built and thoroughly tested at our facility and brings to you the following:
- Flexible Design
- Container Type or Purpose Built
- Customized to fit the location; great with space limitations
- Sub Floor or Raised Tray Design
- HVAC
- Alarm and Fire Suppression Systems are available
System Testing
Your system is fully configured and tested before shipment.
Before shipment, your system will be thoroughly tested at our facility by our electrical system integrators to ensure all communications and configurations are complete. This practice reduces downtime once your existing machine is shut down, saving you significant time and money.
- The engineers who designed your system also test your system at our site.
- Your system is fully configured and electrical system integration tested before shipment.
- Customer FAT and SAT testing are available.
Commissioning and Support
Hands-on, onsite support during startup and ongoing system support.
Quad Plus provides hands-on, onsite support during the startup process of your integrated system. The original project design engineers and the industrial system integrator will ensure a smooth transition from installation to production. As our saying goes, “Whoever designs it starts it up.”
We aim to have the most efficient startup to exceed your expectations of the newly integrated system.
- Step 1: A comprehensive in-house system test ensures the hardware, communications, and software configurations are in order.
- Step 2: Start and optimize your newly supplied system to confirm that it meets your production requirements. We can also provide electrical or mechanical installation supervision when required.
- Step 3: Pass off to production, which may include production trials when applicable.
Once your integrated control system is up and running, we want to ensure it stays that way. We deliver ongoing remote support and reliable field service, including emergency service, when needed.
Explore how our commissioning process ensures a seamless transition from installation to production.
Medium Voltage Capabilities
Our medium voltage capabilities cover the full spectrum of operating voltages.
Our process starts with a known issue or fault. We first troubleshoot remotely, when possible, to save time and resources. If a problem is identified within the drive itself, we either pull the unit for in-house repair or dispatch a field team with the right skill set and tools. From there, we determine whether the solution requires a rebuild or repair, and provide a quote based on the level of service needed. Every step is performed with attention to detail, adhering to industry standards and safety regulations.
For large drives and medium voltage systems, we offer:
Web Gauging
Reduce variances, reduce waste, and increase efficiency.
Quad Plus web gauging systems are designed to provide online thickness measurements so you can reduce variances of products and materials during production. Our team of control system integrators has the right combination of machine and process knowledge to recommend optimal configurations for web gauging systems and install them with skilled expertise.
We also offer the best hardware and software solutions to reduce startup waste, run closer to targets, and save on material in your gauging applications. Plus, we provide project management from the planning and installation phases to post-installation training and support.
That way, you’ll know you will get the most from your web gauging system solution.
Retrofits
Complete Lifecycle Support for Control System Integrators
Retrofits restore reliability and profitability to your aging equipment. When obsolete, unrepairable, or uneconomical components mandate upgrades, we evaluate your assets to provide retrofit options for restoring reliability, returning your operations to profitability, and adding new features, often while avoiding replacing your equipment entirely.
Quad Plus control system integrators have extensive experience supporting the processes, hardware, and programming of legacy equipment integrated with older systems that have failed or become unreliable.
We offer a complete solution that can be implemented in phases to minimize downtime and interruptions to your production schedules.
We make businesses more profitable and lives easier.
Uncomplicate Your System
There’s no room for excess downtime.
Tight deadlines, even tighter profit margins, and demanding customers. You don’t have time for an integration installation process that takes you away from your bottom line.
Qualified, experienced control system integrators.
Whether you want to retrofit viable legacy machinery or design a new installation in large-scale industrial processes, Quad Plus delivers the resources you need.
Our goal is to exceed your expectations.
Quad Plus is a global leader in providing comprehensive, customized solutions that increase efficiency, boost profitability, and reduce costly downtime. Once your system is up and running, we can provide services you can trust, from preventive maintenance to field and repair services.
We work with all major original equipment manufacturers.
Reliable Control System Integration for Operational Excellence
When you’re ready for more efficient systems, better energy usage, less waste, and more profits, partner with the leading full-service control systems integrator delivering electrical and automation control systems for your manufacturing process.
Keeping customers in every industry up and running since 1990.
Reliable System Integration for Operational Excellence
Control system integrators design, develop, and implement solutions to automate and regulate processes within industrial environments. This involves understanding the specific needs of a client’s operation, selecting appropriate hardware and software components, programming and configuring these components to work together seamlessly, testing the system to ensure functionality and reliability, and providing ongoing support and maintenance as needed.
Our control system integrators support every sector that will benefit from automating complex processes, including manufacturing, water & wastewater treatment, power generation, oil & gas, and more.
Once your integrated control system is up and running, we want to ensure it stays that way. We deliver ongoing remote support and reliable field service, including emergency service, when needed.
